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White Paper: Manufacturing Chain Modeling with Virfac® Using HyperMesh

Running simulations before production is often a credo for many industries using manufacturing processes like welding, machining, heat treatment, etc. Virfac®, which stands for Virtual Factory, is the perfect tool to predict, anticipate and optimize the thermal & mechanical behavior of the workpiece along the entire manufacturing chain. Please see hereafter a three-step chaining process, using a HyperMesh mesh, starting with a “T-joint” welding, followed by a machining process, and finally ends with a heat treatment.

Multi-physics Electric Motor Optimization for Noise Reduction

In an electric machine, the torque is generated by electromagnetic forces which also create some parasitic vibrations of the stator. These vibrations excite the mechanical structure on which the motor is fixed and generate sound. When designing the electric machine, this aspect has to be taken into account from the start since it depends on the harmonic content of the currents that feed the machine, on the shapes of the rotor and stator, and on the interaction of the electric frequencies with the natural mechanical modes of the structure. To simulate this phenomenon, a coupling between electromagnetic calculations and vibration analysis has to be set-up. Some optimization procedure can also be added in order to reduce the noise. In what follows, it is shown how Altair HyperWorks suite; specifically FluxTM, OptiStruct®, HyperMesh® and HyperStudy® products have been successfully used to perform a multi-physics optimization for noise reduction in a fuel pump permanent magnet motor.

White Paper: Optimizing Strain Gauge Placement with LW Finder & HyperMesh

This white paper demonstrates how to find the optimal locations to place strain gauges on a casted bracket in order to accurately measure loads.

OptiStruct for Structural Analysis: Not Just for Optimizations Anymore

Reprint of Engineering.com article on OptiStruct as a structural analysis tool with built-in optimization capabilities

White Paper: Minimization of Forming Load of Gear Driver Forging Process with AFDEX and HyperStudy

In this paper, a workflow is presented that integrates the functionalities of a metal forming simulation software, AFDEX and a multidisciplinary optimization software, HyperStudy. Using this approach, the forming load of a gear driver used in an automotive transmission is minimized and two die design parameters are optimized.

Global-Local Analysis Using StressCheck, HyperMesh, HyperView and OptiStruct

This whitepaper describes the workflow for combining global and local analysis in structural development using StressCheck in combination with HyperWorks.

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