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More Efficient and Economic Injection Mold Tools thanks to Topology Optimization, CFD Simulation and 3D Printing

Toolmaking is usually characterized by cost-intensive, custom made, single-unit production. To create innovative tools, the industry increasingly relies on new manufacturing methods such as 3D printing. To meet market demand, PROTIQ GmbH, a spinoff from Phoenix Contact needed to increase productivity through more efficient injection mold tools. The Altair solution included development of optimized tools using simulation, optimization and additive manufacturing (model setup with HyperMesh, topology optimization and FE analysis with OptiStruct, CFD analysis with AcuSolve and refinement with solidThinking Evolve. The benefits included increased productivity due to shorter production cycles, weight reduction of 75%, shortened development time and production costs reduced by 25%.

Wilson Golf

Wilson has a strong relationship with Altair, having worked alongside Altair ProductDesign on a number of successful projects in the past and valuing the broad range of simulation and design technologies available in the HyperWorks and solidThinking software suites. Altair’s technical and industrial design teams were selected to assist in the development of the show, working under the direction of Wilson Labs.

Sintavia

Sintavia utilized solidThinking Inspire to prove the ability to additively manufacture optimized aerospace replacement parts that exceed existing part performance while decreasing the overall weight.

Using Topology Optimization with solidThinking Inspire for Improved Casted Rail Compoments

A simulation driven approach was taken using solidThinking Inspire for topology optimization, Evolve for shape refinements and HyperWorks for FE analysis for the optimization of an existing component design to be manufactured with casting/AM technologies

Getting it right the First Time; how FE-Simulation with RADIOSS supports Sigma Connectivity in Streamlining the Development Process

Simulation is extensively used in the early development phases at the Sigma Group, where about 10-15 engineers are working with different types of simulations.

Steve McGugan Industrial Design

Award winning industrial designer Steve McGugan uses Evolve to design and model a range of unique products.

RUAG Space - Satellite Antenna Bracket

Weight reduction is a decisive factor in the space industry, since the lighter a satellite is, the less it costs to send it into space. Since 2013, RUAG Space has been conducting intensive research and development work to investigate how to ‘print’ its components using an Additive Manufacturing (AM) process. The goal of the engineers was to take full advantage of the design freedom AM offers and to create an aluminum component that would be significantly stiffer while at the same time lighter than the original design. In addition, RUAG’s engineers also wanted to cut down design and development time to get results and the final component faster.

Dimensions Furniture

Dimensions Furniture uses Evolve to design and render its furniture products for presentation to buyers and handoff to manufacturing teams.

Shanghai Arts and Crafts Factory

The Shanghai Arts and Crafts Factory utilized a process incorporating solidThinking Evolve to generate ideal designs and renderings for parade floats.

HardMarque

HardMarque used both solidThinking Inspire and Evolve for concept generation and design refinement for an additive manufactured titanium piston.

Case Study Sogeclair

Case Study about Sogeclair's use of HyperWorks Industry: Aerospace interiors Challenge: Development of new flooring concept to fix the cabin seats while realizing a lighter structure, adjustable panels for all types of aircraft, and an easier installation and maintenance. Altair Solution: Use of HyperWorks, especially HyperMesh and HyperView as a pre- and postprocessor, OptiStruct for optimization issues, RADIOSS for linear and nonlinear simulation, and solidThinking Evolve/Inspire for concept modeling Benefits:<ul><li>Saving development time and costs</li> <li>Use a new approach in the design leveraging optimization</li> <li>Reduce product weight through structural optimization of composite components</li></ul>

Ron Mendell

Ron Mendell is one of the most talented concept artists serving the motion picture industry.

TokyoFlash

TokyoFlash is a world leader in the design and sales of unique watches. They use Evolve to speed product development.

Novellini Group

The Novellini Group is a pacesetter in Europe in the manufacture of bathroom solutions and wellness products.

XOX Audio Tools

XOX Audio Tools utilizes high design and advanced technologies to create cutting-edge musical instruments.

Korg

Korg is one of the most widely used and respected names in professional music worldwide.

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